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Timofeev Vasily
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Induction Heating Systems for soldering of instruments (soldering with high-frequency currents)

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Induction Heating Systems for soldering (IHSS) are designed for soldering of hard-alloy plates to blade edges of disk cutters, saw blades, drills and cutting bits.

The equipment enables to solder the plates without deformation and structural rupture of cutter blade during heating with high-frequency currents.
 
IHSS also can be used for:
 
• treatment of details and surfaces with high-frequency currents;
• high-frequency soldering of thin wall pipes and slender sections;
• treatment of wire and thin belts with high-frequency currents.
  
A set of supply includes: 
 
• Transistor generator of high frequency with digital system of heating regime regulation; 
• Device for holding and transferring of tools to heating area; 
• Extension backstop made of refractory material that prevents hard-alloy plate from dislocation during soldering or heat treatment;
• Foot lever for switching on and off of heating; 
• Pyrometer system for temperature measuring in heating area. 
   
IHSS are used for changing of huge old-fashioned vacuum-tube and electric generators.
 
TECHNICAL PARAMETERS
 
System type:
IHSS-10-440
IHSS-30-66
IHSS-30-440
IHSS-100-440
Parameters:
 
 
 
 
Cycle time of soldering, sec
5-30
5-30
5-30
5-30
Consumed power 3×380V, 50Hz
(not more than), kW
10
30
30
100
Output-input ratio of generator
(not less than), %
95
95
95
95
Voltage of induction coil, V
150
150
150
150
Nominal frequency, kHz
440
66
440
440
Cooling water consumption at temperature of 20 0С, m3 /hour
0,6
0,8
0,8
1,2
Dimensions, mm:
 
 
 
 
Length×width×height (not more than), mm
1600×620×1500
1300×700×1300
1300×700×1300
1300×1400×1300
Mass (not more than), kg
150
300
300
440
Parameters of instruments:
 
 
 
 
Cutting bits
(section), mm
10×10
40×40
hardening of details
hardening of details
Disk cutters, mm
120...1000
-
welding of pipes
welding of pipes
Drills, mm
5...10
up to 40
end-to-end soldering
end-to-end soldering
 
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