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Induction Melting Systems with capacity from 0.25 to 30 kg
Induction Melting Systems are designed to melt small volumes of metals in high-frequency fields. The systems can be used in tooling, jewelry, gold-mining industries, in stomatology, art field and central plant laboratories for metal and alloy melting.
A set of supply includes:
- Induction melting system;
- Semiconductor frequency converter with LCD or light-emitting-diode control board;
- Capacitor unit;
- System can be equipped with independent cooling system.
Advantages:
- High output-input ratio;
- Instantaneous production availability;
- Ecological properties of technological process;
- High melting rate;
- Small dimensions.
TECHNICAL PARAMETERS
|
Type of the system |
Capacity (copper), kg (type of crucible) |
Melting time, hour |
Water consumption, m3/hour |
Output power, |
Output frequency, |
Weight of the system, |
Surface area, |
|
IMS-3-440-0,25 |
0,25 (alundum) |
0,1 |
0,1 |
3 |
440 |
15 |
500х500 |
|
IMS-10-22-3,0 |
3,0 (graphite-3) |
0,3 |
0,2 |
10 |
22 |
150 |
1000x480 |
|
IMS-16-10-5,0 |
5,0 (graphite-5) |
0,25 |
0,35 |
16 |
10 |
150 |
1000x480 |
|
IMS-16-10-10,0 |
10 (graphite-10) |
0,5 |
0,4 |
16 |
10 |
150 |
1000x480 |
|
IMS-30-10-20,0 |
20 (graphite-20) |
0,4 |
2,2 |
30 |
10 |
440 |
2000x1500 |
|
IMS-30-10-30,0 |
30 (graphite-30) |
0,5 |
3,0 |
30 |
10 |
470 |
3000x1500 |
A transducer has an air-forced cooling system, a crucible has a water-cooling system with water consumption of 1-1,5 m3 /hour.
Induction Melting Centrifugal Systems
This line of centrifugal melting systems is designed for melting and centrifugal casting of work pieces made of precision and high alloys.
Metal melting is performed in a graphite, alundum or ceramic crucible both in the atmospheric environment and in the inert-gas atmosphere. Casting is performed by lifting a crucible to a centrifugal device with a casting box stated in it. During the spinup of a centrifugal device liquid metal is supplied to a casting box under the influence of centrifugal force. This way of filling a casting box allows to use more complicated casting boxes and to get the high quality casting.
A set of supply includes:
§ Induction Melting System;
§ Semiconductor frequency converter;
§ Capacitor unit.
TECHNICAL PARAMETERS
|
Parameters |
Rate |
|
System capacity, kg (for copper) |
0,5; 1,0 |
|
Power of frequency converter, kWt |
3; 5 |
|
Number of phases of power supply |
1; 3 |
|
Current frequency, Hz |
50/60 |
|
Nominal supply voltage, V |
220; |
|
Phases of loop circuit |
1 |
|
Nominal current frequency of loop circuit, kHz |
440 |
|
Nominal inductor voltage, V |
900 |
|
Allowable metal temperature: |
|
|
- in graphite and quartzitic crucibles, 0С |
1300 |
|
- in a corundum crucible, 0С |
2000 |
Advantages:
• Wide range of casting alloys: from aluminium to platinum-rhodium alloys;
• Minimum losses during remelting and casting;
• High productivity in spite of the system’s small dimensions;
• Small energy consumption;
• The system is simple to operate on;
• High accuracy of casting;
• Possibility for metal melting and pouring in the inert-gas atmosphere;
• High level of melting and pouring automation;
• Possibility for using crucibles and casting boxes of different types: from graphite to ceramic crucibles.