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Timofeev Vasily
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Induction Melting Systems with capacity from 0.06 to 0.8 ton

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Induction Melting Systems are designed to melt ferrous and non-ferrous metals with medium frequency current. RELTEC has designed and at present manufactures induction melting systems in line with the modern requirements of foundries.

 A set of supply includes:

  • SCR frequency converter (SCR FC) with a set of spare parts and digital or analog-digital control system;
  • Induction Melting System (IMS) in a case made of aluminum and stainless steel (one or two furnaces);
  • Unit of balancing capacitors (CU);
  • Set of connecting bus bars according to a Customer’s site conditions;
  • Two-circuit cooling station with ion-exchange filter;
  • Remote control station (RCS);
  • Hydraulic drive for furnace turnover with remote control station;
  • Cooling water monitor box;
  • Lining leakage diagnostics;
  • Elaboration of construction order according to a Customer’s site conditions.

RELTEC’s service group is responsible for:

  • Complete turnkey installation;
  • Elaboration of construction order according to a Customer’s workshop conditions;
  • Erection work, check out and start up at a Customer’s site;
  • Service warranty and post-warranty maintenance;
  • Staff training at workplace.

Advantages:

§          Active mixing of metal and high uniformity of smelt;

§          Possibility for zone mixing (energy focusing) in a furnace;

§          Absence of alloying elements waste;

§          Possibility for melting without heel;

§          Manifold technological possibilities and wide variety of furnace capacities, refractory materials and operating frequencies;

§          Precise regulation of smelt temperature;

§          Possibility for melting and soaking in one furnace unit;

§          Instantaneous production availability;

§          High melting rate;

§          Small rates of energy consumption per a ton of metal;

§          Ecological properties of technological process;

§          Maintenance of supply quality;

§          Melting of non-ferrous metals in a crucible.

TECHNICAL PARAMETERS

Type of the system

Power, kW

Current frequency, Hz

Rated capacity, t

Iron melting rate, ton/hour

Cooling water consumption, m3/hour

Energy consumption, kW/hour

IMS-100-2,4-0,06

100

2400

0,06

0,13

10

620-710

IMS-160-2,4-0,16

160

2400

0,16

0,21

10

620-710

IMS-250-1,0-0,25

250

1000

0,25

0,35

10

580-650

IMS-250-2,4-0,25

250

2400

0,25

0,33

10

580-680

IMS-320-2,4-0,4

320

2400

0,4

0,48

10

560-630

IMS-400-1,0-0,4  

400

1000

0,4

0,6

11

560-630

IMS-500-1,0-0,6  

500

1000

0,6

0,78

12

560-665

IMS-630-0,5-0,8 

630

500

0,8

0,9

13

540-600

 

Dimensions of the equipment

Capacitor unit

Dimensions, mm

Mass, kg

CU-0,16

1294х1118х1300

415

CU-0,25

1600х1118х1300

495

CU-0,4 

1900х1120х1300

660

Converters

Dimensions, mm

Mass, kg

TFC-160-2,4

1250х600х2000

580

TFC-250-2,4

1550х800х2000

650

TFC-320-2,4

1550х800х2000

650

Furnaces

Dimensions, mm

Mass, kg

IMF-0,16

1160х1072х1060

400

IMF-0,25

1100х1255х1345

620

IMF-0,4

1440х1620х1650

1700

 

Please, answer the following questions in order we could prepare technical specifications for you.

arrow INQUIRY FORM FOR INDUCTION MELTING SYSTEMS WITH CAPACITY FROM 0.06 TO 0.8 TON.e

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