Development and production of sciense-intensive electrotechnological equipment
Sales department phone
+7(343)3794350
RU

ASK A QUESTION

img
Timofeev Vasily
Head of Sales and Marketing Department
Ask a question arrow

Induction Melting Systems with capacity from 1 to 16 tons

img

Induction Melting Systems with capacity from 1 to 16 tons are designed to melt ferrous and non-ferrous metals with high-frequency current.

 A set of supply includes:

  • SCR frequency converter;
  • Induction melting furnace (one or two furnaces);
  • Unit of balancing capacitors;
  • Two-circuit cooling station with ion-exchange filter;
  • Remote control station;
  • Hydraulic drive for furnace turnover with remote control station;
  • Set of busbars (FC-CU-IMS);
  • Reducing transformer;
  • Switch gear cabinet;
  • Lining control system;
  • Cooling water control unit;
  • Elaboration of construction order according to a Customer’s workshop conditions.

RELTEC’s service group is responsible for:

  • Complete turnkey installation;
  • Elaboration of construction order according to a Customer’s workshop conditions;
  • Erection work, check out and start up at a Customer’s site;
  • Service warranty and post-warranty maintenance;
  • Staff training at workplace.

Advantages:

  • Active mixing of metal and high uniformity of smelt;
  • Possibility for zone mixing (energy focusing) in a furnace;
  • Absence of alloying elements waste;
  • Possibility for melting without heel;
  • Manifold technological possibilities and wide variety of furnace capacities, refractory materials and operating frequencies;
  • Precise regulation of smelt temperature;
  • Possibility for melting and soaking in one furnace unit;
  • Instantaneous production availability;
  • High melting rate;
  • Small rates of energy consumption per a ton of metal;
  • Ecological properties of technological process;
  • Maintenance of power line;
  • Melting of non-ferrous metals in a crucible.

Technical Parameters

Type of the system

Power, kW

Current frequency, Hz

Rated capacity, t

Iron / steel melting rate, ton/hour

Cooling water consumption, m3/hour

Energy consumption, kW/hour

IMS-800-1,0-1,0х2Г

800

1000

1,0

1,40/1,20

13,0

530-620

IMS-1000-0,5-2,0х2Г

1000

500

2,0

1,80/1,60

26,0

530-610

IMS-1600-0,25-3,0х2Г

1600

250

3,0

2,90/2,45

33,0

520-610

IMS-3600-0,25-6,0х2Г

3600

250

6,0

7,10/6,00

82,0

510-610

IMS-5400-0,25-10,0х2Г

5400

250

10,0

10,00/8,50

150,0

510-600

IMS-10000-0,15-16,0х2Г

10000

150

16,0

18,00/16,00

220,0

500-600

 

PARAMETERS OF TANDEM-TYPE TWO-FURNACES INDUCTION MELTING SYSTEMS (IMS)

Parameters and productivity of single-furnace system for iron melting

Furnace capacity, ton

 

1

2

3

4

6

8

10

16

Iron melting rate if technological idle time is 20%, ton/hour

1,15

1,72

2,62

3,80

5,33

8,15

8,31

16

Productivity if operation time is 8 hours, ton/hour

9,2

13,8

21

30

42,6

65,2

66,5

128

Power supply, kW

800

1200

1800

2600

3600

5400

5400

10000

Energy consumption per iron melting, kWh/ton

560

560

550

550

540

530

520

500

Induction coil voltage and frequency, kW/kHz

1,0/1,0

1,5/0,5

1,8/0,25

1,8/0,25

1,8/0,25

3,0/0,25

3,0/0,25

3,0/0,15

PARAMETERS OF TWO-FURNACES INDUCTION MELTING SYSTEMS WITH TWIN-POWER DUAL-TRAK SYSTEM

Parameters and productivity of  two-furnaces system for iron melting

Furnace capacity, ton

 

1

2

3

4

6

8

10

16

Iron melting rate if technological idle time is 20%, ton/hour

1,4

2,46

3,0

4,27

6,17

9,6

13,09

18,75

Productivity if operation time is 8 hours, ton/hour

11,2

19,68

24

34,16

49,31

76,8

104,72

150

Total power supply, kW

800

1200

1800

2600

3600

5400

7200

10000

Energy consumption per iron melting, kWh/ton

560

560

550

550

540

530

520

500

Induction coil voltage and frequency, kW/kHz

1,0/1,0

1,5/0,5

1,8/0,25

1,8/0,25

1,8/0,25

3,0/0,25

3,0/0,25

3,0/0,15

Dimensions of the equipment:

Capacitor unit

Dimensions, mm

Mass, kg

CU-1,0

2000х1300х1980

2000

CU-2,0

2830х1300х1980

3000

CU-6,0    

3000х1500х2000

3500

CU-10,0

3200х1500х2000

4000

Furnaces

Dimensions, mm

IMF-1,0

1960х1800х2195

IMF-2,0

2400х1900х2160

IMF-6,0

3450х3000х3200

IMF-10,0

4200х3400х3500

 

 

 

 
 

Please, answer the following questions in order we could prepare technical specifications for you.

arrow INQUIRY FORM FOR INDUCTION MELTING SYSTEMS WITH CAPACITY FROM 1 TO 16 TONS.

  *fields obligatory for filling

Your message has been sent successfully!

Сообщение успешно отправлено!